Dominican Republic Coconut Pilot Program

Dominican Republic Coconut Pilot Program
Deposit Price (5million) Feedstock: Coconut Husk Focus: Small-scale demonstration for Coconut Husk-to-diesel & Coconut Husk-to-electricity Duration: Installation ~60 days, training & commissioning ~7 days Engineer: On-site for full installation and commissioning
Equipment:
Catey BioWaste-to-Electricity (6TPD) Machine
Turns organic waste (like food waste, biomass, or some landfill organics) into biochar and syngas.
01
Heat Process
Heat the waste without oxygen → it carbonizes into: Biochar (solid, can be used for soil improvement or energy) Syngas (can be used to heat the reactor or generate electricity)
02
Output Yields
6–8 tons of biomass → ~2 tons biochar, ~2–3 tons gas for heating/electricity, small amount of liquid, and some ash.
03
Feedstock Procurement
Feedstock procurement for per ton of coconut waste - 40 tph
Continuous Operation Technology
Machines take in raw material continuously, process it with heat, recycle gas for energy, and output products continuously, so you don't have to stop and restart each time.
limited only by maintenance, feedstock supply, or cleaning needs.
Logistics Overview
Detailed Shipping & Logistics Breakdown
International Freight
Ocean freight from manufacturer port to Port of Santo Domingo. (20–40 ft containers)
Loading & securing units at origin port
Container rental, handling fees, and shipping insurance
Hazardous material handling for distillation skid (if required)
Port & Customs Processing
Port Handling at Destination
Unloading containers at the Port of Santo Domingo.
Port handling charges: stevedoring, crane usage
Temporary storage at port (if customs clearance delays)
Terminal handling fees (THC)
Customs Clearance & Duties
Import duties & taxes (usually 5–15% of CIF value depending on country)
Customs agent fees
Inspection fees (if required for machinery, oil equipment)
Documentation fees: bill of lading, commercial invoice, packing list, certificate of origin
Transportation & Handling
Inland Transportation
Trucking from port to site (~50–100 km typical)
Heavy-lift trucks for oversized equipment
Fuel and driver costs
Escorts or permits for oversize loads (if required)
Unloading at site using local crane or rigging
Equipment Handling & Storage
Temporary on-site storage of units before installation
Security & protection from weather/dust
Small site crane or forklift rental for moving units
Contingency / Miscellaneous
Unexpected port delays, demurrage charges
Minor customs or transport surcharges
Additional handling fees
Phase 1
Installation, Training & Commissioning Breakdown
1
Mechanical Installation
Unloading equipment from trucks/cranes
Positioning and leveling Husk pyrolysis & organic carbonization machines.
Securing units to reinforced concrete foundations
Assembly of moving components: conveyors, screw feeders, rotating reactors
Installation of distillation skid, including piping and support structures
Connecting exhaust, flue, and ventilation systems
Welding, bolting, and alignment checks
Electrical & Instrumentation Installation
Power Systems
Wiring of all motors, pumps, and control panels. Connection to on-site transformer or grid.
Sensors & Monitoring
Installation of sensors: temperature, pressure, flow meters, level sensors. Control system setup (PLC or SCADA interface if available).
Safety Systems
Wiring and grounding of distillation unit. Functional testing of motors, pumps, fans, and alarms.
Piping, Ducting & Auxiliary Connections
Water Systems
Installation of water cooling piping and drainage connections
Gas Management
Installation of gas exhaust ducts for Carbonization Machine (if using syngas internally)
Testing & Fittings
Leak testing and pressure testing of pipelines. Installation of valves, fittings, and expansion joints
Commissioning & Testing
Dry-Run Testing
Dry-run of equipment without feedstock. Functional testing of motors, pumps, conveyors, and distillation skid.
Calibration
Calibration of sensors, meters, and control systems.
Trial Runs
Trial runs with small quantities of feedstock. Adjustment of temperature, pressure, and feed rates for optimal operation.
Safety Verification
Safety checks: emergency stops, fire suppression, alarms
Operator Training & Support
Operator Training
On-site training for 2–4 operators
Instruction on equipment operation: feeding, monitoring, shutdown
Maintenance training: cleaning, lubrication, minor repairs
Safety procedures: PPE, spill containment, emergency response
Hands-on operation with supervision during trial runs
Supervision & Engineer Support
On-site engineer for full installation and commissioning (60 days)
Daily supervision of assembly, wiring, and piping
Troubleshooting and fine-tuning equipment performance
Documentation of commissioning procedures
Contingency / Miscellaneous
Minor spare parts used during installation
Consumables: bolts, wires, welding rods, lubricants
Unexpected adjustments to alignment or piping
Foundation Work
Detailed On-Site: Site Preparation
Land Clearing
Land clearing & debris removal. Excavation & leveling for foundations and storage areas. Soil compaction and stabilization.
Access & Drainage
Temporary access roads for trucks & cranes. Drainage planning to prevent flooding. Dust control measures (water spraying or covering).
Foundations & Structural Works
Concrete Foundations
Reinforced concrete foundations for Plants. Anchor points for heavy machinery.
Specialized Flooring
Chemical/oil-resistant flooring in feedstock/product handling zones.
Platforms & Access
Platforms for feedstock loading and finished product collection. Safety barriers and handrails around equipment zones.
Support Structures
Minor steel structures for support if required.
Utilities & Infrastructure
Power & Electrical
Electrical connection to local grid or transformer setup
Power distribution panels and cabling to all units
Outdoor lighting for safe operations
Grounding and lightning protection
Water & Drainage
Water supply piping for cooling, cleaning, and dust suppression
Drainage & wastewater handling system
Gas supply for startup or auxiliary heating (if required)
Environmental Compliance & Safety
Obtaining local environmental permits & municipal approvals
Emission monitoring systems (smoke, odor, particulate)
Safety signage, fire extinguishers, and spill kits
Fencing and access control for hazardous areas
Personal protective equipment (PPE) for workers
Noise reduction measures if needed
Secondary containment for pyrolysis oil and chemicals
Storage & Operational Setup
Storage & Operational Setup
Designated feedstock storage areas (Husk). Product storage: pyrolysis oil tanks, biochar bags, syngas handling (if used for energy). Chemical storage racks (lubricants, solvents, additives). Covered areas for trucks and material handling. Loading/unloading ramps and platforms.
Site Utilities & Support Structures
Small on-site office or control room. Worker shelters and restroom facilities. Tool storage and maintenance workshop. Fire safety infrastructure (hydrants, hoses). Emergency evacuation paths.
Contingency / Miscellaneous
Minor unforeseen costs during installation. Additional safety equipment or spare parts. Minor modifications to foundations, piping, or electrical connections. Consumables (wires, bolts, welding rods, lubricants).
Financial Analysis
Coconut Pilot Program Revenue Estimation
Key Estimations:
CAPEX Breakdown
✅ Fully installed and ready to operate for about $5.5 – 6 million.
Operating Costs (OPEX, annual)
Production & Revenue
Financial Snapshot
(Tax-Free)
$16.5M
Revenue / yr
$5.3M
OPEX / yr
$11.2M
EBITDA / Net Profit / yr
68%
EBITDA Margin
0.5
Payback Period (years)
6 months
~70%
IRR (10-yr horizon)
~190%
ROI (annual)
on $5.7 M CAPEX